Pump Station Control Panel, PLC, HMI Controller, RS485 Communication, Overload Protection, Dry Run Protection, High Level Alarm

• Task: Program
• Structure: Closed-Loop
• Mathematical Model: Linear
• Signal: Continuous
• Function: Automatic Control
• Certification: CE
• Model NO.: ROTA-100 pump controller
• Condition: New
• Customized: Customized
• Material: Plastic Enclosure
• Control Pump: One Pump
• Rated Voltage: 220VAC, 50Hz
• Rated Current: 0~12A
• Protection Grade: IP65
• Control Signal: Level Sensor, Float Switches, Pressure Switch
• Dimension: 400h*300W*220d (mm)
• PLC: Inovance
• HMI: Inovance, 7" Touch Screen
• Alarm: Light and Horn Alarm, 82 dB
• Alarm Silence Switch: Yes
• Transport Package: Carbon Box
• Specification: 400*300*220 mm
• Trademark: YUANZHENG
• Origin: China
• HS Code: 8537109160
• Production Capacity: 5000/Year

Product Description

ROTA-100 Smart Pump Controller 

ROTA-100 Smart Pump Controller is designed to control one single phase pump, 220VAC, 50Hz. It is compatible with control signal including 4~20mA, float switches, pressure switch, etc. It is IP65 protection grade for outdoor use, High strength UV resistance enclosure, with clear door cover. All the pump operating status, alarm notification can be viewed without openning the door cover. ROTA-100 is integrated with intelligent PLC, and HMI (7" touch screen); it is with complete pump protection function; On-site system healthy diagnosing and alarm notifiction;

It is easy to operate and maintenance; all the pump operating data and trend can be traced; ROTA-100 is with RS485, can be communicated with upper computer SCADA system, that realize the remote monitoring of the pumping stations in a certain area.



Composition:


Main features:
 

√  ROTA-100 is to control one single phase simplex pump, 220VAC, 50Hz. It is available for three control signals:

      4-20mA level sensor,24VDC;  
      Backup 4 float switches: 
             Low level:    Pump STOP (ensuring motor submergence)

             High level:    Pump START

             Ultra High Level:   High Level Alarm Activation, Ensure Pump started

             Ultra Low Level:    No Flow, Stop Pump in both Manual/Auto Modes
       Back up pressure switch: 24VDC:

√  When it triggered, the pump will be turned off,  and the pump will be restart in 5 min (adjustable);

√  The "overpressure alarm" will be triggered when this situation occurs 5 times continuously;
 

√  High strength plastic enclosure with clear door cover, UV resistance;

√  IP 65 protection grade,outdoor use;

√  Fitted with hinges and locking latch, high security;

√  Fitted with cable glands to be provided to prevent water ingress;

√  Enclosure dimension: 400mm (H) × 300mm (W) × 200mm (D)

 

√  INOVANCE PLC;

√  7" colorful touch screen:
         brightness: 350 lumens ,

         resolution: 800 x 480,   display color:    

         24-bit true color;

         including one RS485 port, one USB A port, one USB B port;

√   System can be diagnosed On-site;

√   Data can be transmitted through the TF card or USB port;

√   Auto/Manual switch;

√   LED indicators for pump status;

√   Red alarm beacon for provides visual alarm, no need to open the enclosure door;

√  High dB buzzer for alarm horn ( 90 dB @ 3m);

√  Alarm horn mute switch ;

√  High quality international brand electrical components 


√  Real-time monitoring of the pump system, including       
        pump running current,
        pump starts,
        pump running time,
        overload event,
        over pressure event,
        power reset,
        lastest alarm information
√  water level bar graph display;
√  System event and trend can be viewed on HMI, including amps, water level, flow,etc;
√  All the alarms status can be read on HMI
 

√  Multiple pump control functions:

       Shut off pump when pump under high current (> 40 A @> 50 Milliseconds );

       Limit pump shut off head ;

       Limit pump number of starts per hour;
 

√ Multiple pump protection functions:

       Overload protection;

       Over voltage, under voltage protection;

       Dry run protection;
       Over-temperature protection;

       Overpressure protection at 60m head;
       Overflow protection at a 24 hrs period;
 

√  Multiple alarm notification and differentiation

        over-load;

        over- temperature;

        dry turn;

        over-voltage;

        over-pressure;

        pump excess runtime across a 24hr period;

        high level;

        4~20mA level transmitter fail;

        float switches fail;

 

√  Data Collection & Storage:
       Pump run indication

       Number of high levels

       Number of starts (total)

       Number of power resets

       Number of over current shut-downs

       Number of starts per hour

       Motor running current

       Last motor current

       Peak and average current during last run cycle

       Level settings record;

       Data logging with real-time clock;

       Minimum 30 days data storage before it is over-written.

 

Specification:

Rated Input Voltage:	240VAC,  50Hz
Rated current :	0~10A
Maximum current:	40A
Qty.of Controlled Pump:	One pump
Level Transmission Type:	•4~20mA  Level sensor; •float switches (4pcs) (backup); •Pressure switch;
Enclosure:	•PC Plastic Enclosure,  with clear enclosure cover, •High strength, UV resistance; •Lockable with all locks; •Fitted with non-corrosive hinges and locking latch;
Protection grade:	IP65
Display:	7" LCD touch screen
PLC:	INOVANCE PLC Easy 320,   24VDC, I/O: 4 digital input/output; 4 analog input/output; RS485 communication
Outer Dimension:	400 ×300 × 220 mm
Net weight:	4 Kg
Installation:	Wall mounting
Working temperature:	-25ºC-- +55ºC
Working humidity:	20%--90%RH, no drips concreted
Max.Control Distance:	≤2000m without strong electric and electromagnetic fields

Control Function:

•Low Level -  Pump stop; •High Level - Pump start; •Low Low Level - Pump stop, and dry run protection alarm will be triggered; •High High Level - Pump start, and high level alarm will be triggered; •Pressure monitoring - Pump can be turned off when high pressure alarm triggered; •Pump running time monitoring - when pump running time exceed the maximum time in a period, the system can send the alarm; •Pump start, stop delay time can be set, solve the problems such as liquid level fluctuation and water hammer; •Automatic restart after power recovery etc.

Protection Function:

•Over-load protection; •Dry run protection; •Short circuit protection; •Over-temperature protection; •Over-pressure protection; •Pump leakage protection; •Over/under-voltage protection; •Over-flow protection

Data log and storage:	•Pump run indication •Number of high levels •Number of starts (total) •Number of power resets •Number of over current shut-downs •Number of starts per hour •Motor running current •Last motor current •Peak and average current during last run cycle •Level settings record; •Data logging with real-time clock; •Minimum 30 days data storage before it is over-written.
Alarm notification:	•over-load; •over- temperature; •dry turn; •over-voltage; •over-pressure; •pump excess runtime across a 24hr period; •high level; •4~20mA level transmitter fail; •float switches fail;